Abilities
Anadolu Döküm is moving towards the future with its know-how and competent staff.
At Anadolu Döküm Sanayi A.Ş., Technology is the Key to Success
Through advanced technological applications, customer satisfaction and quality are maintained at the highest level.
1. Simulation
With the computer-aided design and analysis programs we have, potential errors in methodology and processes are minimized before production begins. Our company utilizes SolidWorks, Catia, Novacast, and ATAS systems.
SolidWorks
A design tool used for converting 2D technical drawings into 3D solid models.
Catia
A surface modeling and design tool used for repairing and refining surface models.
NovaCast
A casting simulation program that allows us to identify potential defects in a part before casting, making it easier to achieve the most accurate results.
ATAS
With the Adaptive Thermal Analysis System, real thermal values obtained from samples taken from the furnaces are transferred to the simulation program, ensuring the most accurate results.
2. Stopper-Controlled Ladles
Stopper-controlled ladles minimize the risk of mixing low-density slag into the molten metal being poured into the mold.
Gas Diffuser
The argon gas diffuser in ladles and furnaces purifies molten metal by removing gases within it.
3. Molding
To ensure the highest quality, we use furan resin molds with filters, apply washing-based painting, and perform infrared drying.
Our Mixers:
• 6 tons/hour – Furan
• 8 tons/hour – Furan
• 20 tons/hour – Furan
1. 32-Ton Molten Material Capacity
Our Furnaces:
• 1x 1-ton 600kVA 500Hz 550V
• 1x 500kg 600kVA 500Hz 550V
• 2x 2.2-ton 1250kVA 500Hz 585V
• 1x 800kg 400kVA 50Hz 380V
• 2x 2-ton 1200kVA 500Hz 900V
• 1x 8-ton 3500kVA 750Hz 750V
• 1x 14-ton 6000kVA 750Hz 750V
2. Heat Treatment
Our Furnaces:
• 6600x4500x3080 – HT Furnace
• 2600x1900x1890 – HT Furnace
• 3500x1800x1800 – HT Furnace
Quenching Pools:
• 1550x1850x1900 – Oil Bath
• 3400x2900x3300 – Oil Bath
3. Clean Scrap
High-quality scrap materials are stored in enclosed areas to maintain their integrity.
ChatGPT:
1. Personnel
With our Level 3-NDT (TÜV Nord) and Level 2-NDT (TÜV Nord) certified personnel from DGZfP, we are capable of conducting both destructive and non-destructive testing within our company.
Destructive Testing:
• Tensile Testing
• Hardness Testing
• Bending Testing
• Charpy Impact Testing
• Micro/Macrostructure Analysis
2. Laboratory
• 1x Hilger Analytical Optical Spectrometer with 10 different programs for steel analysis
• 1x Laboratory Annealing Furnace
• 1x Drying Furnace
• 2x 60-ton Capacity Bending and Tensile Testing Machines
• 1x Charpy V-Notch Impact Testing Machine
• 2x Hardness Testing Devices (HRC, BHN)
• 1x Ultrasonic Detector
• 1x Metallurgical Microscope with sample preparation tools and a fully equipped sand laboratory for all required tests
• 1x Portable Hardness Tester
3. Non-Destructive Testing (NDT)
With our Level 3-NDT (TÜV Nord) and Level 2-NDT (TÜV Nord) certified personnel from DGZfP, we conduct:
• Magnetic Particle Testing
• Ultrasonic Testing
• Radiographic Testing
4. Certifications
We hold certifications from the following classification and inspection organizations:
• Germanischer Lloyd
• Lloyd’s Register
• DNV (“Type Approval”)
• RINA
• Bureau Veritas
All materials within the scope of the DIN-EN 10293 Standard:
• Carbon Steels and High-Strength Low-Alloy Steels
• Duplex/Superduplex
• Stainless Steels
• Spheroidal Graphite Cast Iron
• Adamite
• Acicular (Needle-like) Structures
